Solutions

Machinery for Industrial Hoses

Complete traversing mandrel production lines, rotating mandrel lathes, and extraction systems for industrial hose manufacturing.

01 — Production Lines

Traversing Mandrel Production Lines

Continuous hose production on traversing mandrel lines gives the highest output and efficiency. RKN engineers and supplies complete plants with a custom layout. A line includes several in-line rotating heads for rubber and fabric wrapping, helix wire reinforcement, cover layer and nylon tape, plus automated infeed and outfeed. Dedicated unwrapping and mandrel extraction lines can complete the cycle.

Technical Features

Custom plants for hose ID 1/2" through 10"
Mandrel length according to plant size
Single or double wrapping heads for rubber, fabric, cover layer
Servo-drive with inverter control for head rotation
Automatic application angle adjustment
Electronic tensioning force in closed-loop control
Single or double helix wire head
Nylon tape applicator head
02 — Rotating Mandrel Lathes

Rotating Mandrel Lathes

Producing hoses on lathes gives maximum flexibility, because the machine adapts quickly to different sizes and recipes. RKN lathes have semi- or fully automated carts and cover a wide range of hose IDs and lengths. A synchronised drive between mandrel rotation and cart motion ensures precise application of rubber and fabric reinforcement.

Technical Features

Hose ID range, mandrel length and rotation speed to customer specification
Head and tailstock with traction device
Intermediate mandrel supports with automatic height adjustment
Cart with multifunctional turret for reinforcement application
Applicator shaft with servo drive for constant tensioning
HMI with advanced operator software for complete cycle control
Semi or fully automated cart options
03 — Extraction Lines

Rigid Mandrel Extraction Lines

RKN engineers and supplies automated machines for extracting rigid mandrels. Depending on the customer's process, the machine either pulls the mandrel out of the firmly held hose or pulls the hose off the mandrel. Both solutions give safe, smooth extraction through a PLC-controlled process with high consistency and repeatability, which improves hose quality. The lines can be fitted with a sequence feeder and an outfeed rack.

Technical Features

Extraction bench with hose blocking device
Mandrel chuck with pneumatic blocking system
Universal injector collar
Automated traction device on chain-tow
Automatic pulling force and speed adjustment
Automated mandrel conveyor and rack
Optional sequence feeder and outfeed rack
PLC controlled for full process automation

Frequently Asked Questions

What hose sizes can an RKN traversing mandrel line produce?

RKN builds complete traversing mandrel plants for hose ID 1/2" to 10", with a custom layout, mandrel length matched to the plant, and automated infeed and outfeed.

Traversing mandrel line or rotating mandrel lathe: which one do I need?

A traversing mandrel line produces hose continuously and gives the highest output and efficiency. A rotating mandrel lathe gives maximum flexibility, adapting quickly to different sizes and recipes. RKN builds both and can advise on the best fit for your production.

Can RKN also supply mandrel extraction?

Yes. RKN builds automated rigid mandrel extraction lines that either pull the mandrel out of the held hose or pull the hose off the mandrel, under PLC control, with an optional sequence feeder and outfeed rack. Dedicated unwrapping and extraction lines can complete a traversing line.

Built to your specification

Every machine on this page was designed and built for a specific customer. Tell us your hose type, ID range, reinforcement and target output, and our engineers will propose a configuration for your production.

Email our engineers